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The design of a high volume manufacturing line using a strategic management approach. The design, planning and implementation of the high volume manufacturing line with emphasis on Lean Manufacturing, Total Quality Management and Change Management principles.
Yumbla, Roberto
Yumbla, Roberto
Publication Date
2014-05-02
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The University of Bradford theses are licenced under a Creative Commons Licence.
Peer-Reviewed
Open Access status
Accepted for publication
Institution
University of Bradford
Department
School of Engineering, Design and Technology
Awarded
2012
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Abstract
This thesis examines and develops a proposed manufacturing system methodology
and quality control for the design, planning, scheduling and implementation of the
Thermiculite 866 high volume manufacturing line, through the use of Lean
Manufacturing, Total Quality Management and Change Management principles. The
concept under investigation extends to the analysis of flow production benefits and
restrictions considering specific characteristics of the product. A novel factory design
methodology is proposed to achieve required production volumes and cost effective
implementation. Furthermore, high product quality levels are warranted by
developing a Strategic Alignment of Quality Function Deployment which brings
commercial awareness to the early stages in the product/process development, and
reduces the time to market it whilst promoting long-term solutions. The process and
the layout design are supported by a proposed Batch/Flow Comparative Matrix. As a
result, the proposed factory design methodologies and management of change
introduced in the organization led to a successful production system design as well as
controlled implementation according to stakeholders requirements. The design and
partial implementation of the Thermiculite 866 production line illustrates the
effectiveness of the methodology proposed in this thesis to manage and design the
equipment and quality for the future Thermiculite production line.
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Type
Thesis
Qualification name
PhD