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    An improved distortion compensation approach for additive manufacturing using optically scanned data

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    Scrimieri_et_al_VPP (865.3Kb)
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    Publication date
    2021-02
    Author
    Afazov, S.
    Semerdzhieva, E.
    Scrimieri, Daniele
    Serjouei, A.
    Kairoshev, B.
    Derguti, F.
    Keyword
    Distortion compensation
    Mathematical modelling
    Geometric predistortion
    Additive manufacturing
    3D-printing
    Rights
    © 2020 Taylor & Francis. This is an Author's Original Manuscript of an article published by Taylor & Francis in Virtual and Physical Prototyping on 12 Feb 2021 available online at https://doi.org/10.1080/17452759.2021.1881702.
    Peer-Reviewed
    Yes
    Open Access status
    Green
    
    Metadata
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    Abstract
    This paper presents an improved mathematical model for calculation of distortion vectors of two aligned surface meshes. The model shows better accuracy when benchmarked to an existing model with exceptional mathematical conditions, such as sharp corners and small radii. The model was implemented into a developed distortion compensation digital tool and applied to an industrial component. The component was made of Inconel 718 and produced by laser powder bed fusion 3D printing technology. The digital tool was utilised to compensate the original design geometry by pre-distortion of its original geometry using the developed mathematical model. The distortion of an industrial component was reduced from approximately ±400 µm to ±100 µm for a challenging thin structure subjected to buckling during the build process.
    URI
    http://hdl.handle.net/10454/18425
    Version
    Accepted manuscript
    Citation
    Afazov S, Semerdzhieva E, Scrimieri D et al (2021) An improved distortion compensation approach for additive manufacturing using optically scanned data. Virtual and Physical Prototyping. 16(1): 1-13.
    Link to publisher’s version
    https://doi.org/10.1080/17452759.2021.1881702
    Type
    Article
    Collections
    Engineering and Digital Technology Publications

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