Structure and Property of Microinjection Molded Poly(lactic acid) with High Degree of Long Chain Branching

Abstract

Long chain branches (LCB) are successfully grafted to linear poly(lactic acid) (PLA) using functional group reactions with pentaerythritol triacrylate (PETA) and tetraethylthiuram disulfide (TETDS). Results show a high branching degree of PLA (∼49.5%) can be effectively obtained with adding only 1 wt % PETA, contributing remarkably to enhancing strain hardening. The density of the nuclei formed during nonisothermal crystallization for LCB-PLA samples is markedly increased contrasted with PLA, resulting in significantly enhancing crystallinity from 13.3% to 41%, the onset crystallization temperature (∼20 °C), and the crystallization rate. Interestingly, compared with mini-injection molding, the elevated wall shear rates (and corresponding shear stresses) prove to be beneficial to the creation of special crystalline morphologies (β-crystal form) and oriented structures under microinjection molding conditions, resulting in the improvement of tensile strength by ∼45 MPa.