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    A systems approach to the development and use of FMEA in complex automotive applications

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    Publication date
    2014
    Author
    Henshall, Edwin
    Campean, I. Felician
    Rutter, B.
    Keyword
    FMEA; Automotive applications
    Rights
    © 2014 SAE International. Full-text reproduced in accordance with the publisher’s self-archiving policy.
    Peer-Reviewed
    Yes
    
    Metadata
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    Abstract
    The effective deployment of FMEAs within complex automotive applications faces a number of challenges, including the complexity of the system being analysed, the need to develop a series of coherently linked FMEAs at different levels within the systems hierarchy and across intrinsically interlinked engineering disciplines, and the need for coherent linkage between critical design characteristics cascaded through the systems levels with their counterparts in manufacturing. The approach presented in this paper to address these challenges is based on a structured Failure Mode Avoidance (FMA) framework which promotes the development of FMEAs within an integrated Systems Engineering approach. The effectiveness of the framework is illustrated through a case study, centred on the development of a diesel exhaust aftertreatment system. This case study demonstrates that the structured FMA framework for function analysis supports an effective decomposition of complex interdisciplinary systems facilitating the DFMEA deployment through a series of containable, structured DFMEAs developed at successive system levels, with clear vertical integration of functional requirements and critical parameters cascade. The paper also discusses the way in which the approach supports deployment across engineering disciplines and domains, ensuring the integrity of information flow between the design and manufacturing activities.
    URI
    http://hdl.handle.net/10454/10646
    Version
    Published version
    Citation
    Henshall E, Campean IF and Rutter B (2014) A systems approach to the development and use of FMEA in complex automotive applications. SAE International Journal of Materials and Manufacturing. 7(2): 280-290.
    Link to publisher’s version
    https://doi.org/10.4271/2014-01-04
    Type
    Article
    Collections
    Engineering and Informatics Publications

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